WHAT IS WEAR RESISTANCE PLATE?

Wear Resistant Plate is Magic Plate who have 400-600 High Brinell Hardness ( BHN) with Superior forming, welding and wear characteristic. This steel plate is particularly suited to the mining equipment, earth moving equipment.

Wear Resistance Plate is recommended for the following Applications:
Mining And Earth moving Machinery • Crushing And Pulverizing Equipment • Buckets, Knives, Crushers, Feeders • Presses • Skips • Excavators • Slurry Pipe Systems • Screw Conveyors 
::USES::
Cheek Plate | Crusher Liner Plate | Batch Mix / Drum Mix Flights | Pan Mixer Liner & Bottom Plate | Liner Plate | Paver Screed Plate | Steel Plough | Jcb Bucket | Rock Drill Tools | Dumper Body | Truck Body | All Type Of Abrasive Part


  • Steel Plate with superior forming, welding and wear characteristic. This steel plate, with its high Brinell Hardness (BHN) rating, is particularly suited to the mining equipment, earth moving equipment, ae are and aggregates processing, road target backstop, and bullet stop the application.
  • We offer a great range of products of Wear resistance plate:-
  1. Wear resistance steel plates
  2. Abrasion Resistance Plates



WEAR RESISTANCE PLATES

In order to append and respond to the diverse  demands of clients, we are able to offer Wear Plates. These wear plates are manufactured utilizing superior grade components at reliable vendors premises. This range of wear plates is highly acclaimed in the market for its features such as robust construction, simple structure and reliable working conditions. 
                                                                                                       


 ABRASION RESISTANCE PLATES 


We bring froth an impregnable range of wear resistant steel plate. This high grade wear resistant steels are extensively used across different industrial sectors for various purposes. We take into account the variegated needs of 
our international clients and offer suitable range of wear resistant steels.



QUARD 400

Steel Description and Applications

Quard 400 is a martensitic abrasion resistant steel with an average hardness of 400 HBW. Due to its versatility in terms of high toughness, good cold formability, and excellent weldability, Quard 400 combines an outstanding work shop performance and a long lasting wear resistance.

Quard 400 is recommended for the following applications:

• mining and earth moving machinery
• crushing and pulverizing equipment
• buckets, knives, crushers, feeders
• presses
• skips
• excavators
• slurry pipe systems
• screw conveyors

 Technical characteristics

Hardness guarantee:

Hardness
HBW=370-430

Other Mechanical properties(typical values):

Charpy-V notch
Impact test
Yield Strength
(MPa)
Tensile Strength
Transverse(MPa)
Elongation
A5(%)
40J
(longitudinal at -40 C)
1160
1300
10


Chemical Composition:

Max ladle analysis,%
Thickness
C
Si
Mn
P
S
Cr
Ni
Mo
B
4-25,4mm
0,16
0,60
1,40
0,025
0,010
0,50
0,10
0,25
0,005
25,41-40mm
0,17
0,60
1,60
0,025
0,010
1,15
0,10
0,30
0,005
40,01-50mm
0,17
0,60
1,60
0,025
0,010
1,30
0,50
0,50
0,005

Carbon equivalent, typical values,%
Plate thickness
CEV(1)
CET(2)
4-8 mm
0,36
0,25
8,01-20 mm
0,40
0,25
20,0-25,4 mm
0,45
0,29
25,41-40 mm
0,57
0,33
40,01-50 mm
0,64
0,36
Dimensions
Quard 400 at present is supplied in the following range:  

thickness:4-50 mm 
width:1500-3100 mm 

NLMK Clabecqcarries on the extension of its dimensional program in order to propose as soon as possible a thickness range from 3 to 60 mm. For more information, please check our website or contact your local representative.

Flatness, tolerances & surface properties:
Quard 400 is delivered with a unique combination of excellent flatness,
tight thickness tolerances and superior surface finish.


Feature
Norm
FLATNESS

-EN 10029:  -Class N(Standard)&
                       -Class S                           
THICKNESS tolerance
-Meets and exceeds EN 10029 class A

-tighter tolerance upon request          
Shape, length, width tolerance
Meets EN 10029                                                                                     
SURFACE properties

Exceeds the usual market standards,
EN 10163-2 class B3

Delivery conditions
Our Guard plates are supplied as standard in the shotblasted and primed condition. In order to maintain a good weldability and laser cutting performance, a low zinc silicate primer is applied. Plates can also be delivered unpainted.

Heat Treatment

Our Quard 400 receives its properties by quenching and when applicable by subsequent tempering.The properties of the delivery condition can not be retained after exposure at service or preheating temperatures above 250 °C.

Quard 400 is not intended for any further heat treatment.



Ultrasonic testing

Ultrasonic testing (UT), is applied to secure the plate from dis­continuities like inclusions, cracks and porosity. In thickness from 8 mm and up, all plates are UT tested and controlled against class S2, E2, according to EN 10160.



General processing recommendations

To obtain optimal work shop productivity when processing Quard 400,  it is essential to use the recommended procedures and tools given below.



Thermal cutting

Plasma and flame cutting can be performed without the need for preheating in thicknesses, up to 40 mm, provided the ambient temperature is above 0 °C. Subsequent to cutting, let the cul ports slowly cool down to room temperature. A slow cooling role will reduce the risk of cut edge cracking (never accelerate  the cooling of the parts) .



Cold forming

Quard 400 is very well suited for cold forming operations. The minimum recommended R/t ratio when bending of Quard 400 is given in the table below:





Thickness
(mm)
Transverse to
Rolling(R/T)
Longitudinal to
Rolling(R/T)

Trans.
width
(W/T)
Long.
Width
(W/T)
T<8.0
2.5
3.0
8
10
8t<20
3.0
4.0
10
10
t20.0
4.5
5.0
12
12



Due to the homogeneous properties and narrow thickness tolerances  of Quard 400,variations in springback is kept at a low level.Grinding of flame cut or a sheared edge in the bending area is recommended to further prevent cracking during bending.

Welding
Quard 400 has a very good weldability, granted by the low carbon equivalent of the steel.It can be welded using any of the conventional  welding methods, both has manual or automatic.